Sheet-to-Sheet Processing Platform

High-speed, precise coatings for large scale applications.

Our sheet-to-sheet platform employs our PlasmaShieldTM technology along with linear substrate movement to deposit one to five ALD cycles with each pass of the substrate, with up to 5 cycles per second for large area sheet processing.

Simple Precursor Isolation

The PlasmaShieldTM sources are autonomously isolated, preventing CVD interaction event with multi-millimeter spacing between the plasma array and the substrate, while the precursor vapor occupies the rest of the reaction space.

Low Particle Generation

We use magnetics to couple the substrate carrier inside the chamber to the linear drive system outside the chamber, assuring there is no particle generation source above the plane of the substrate surface.

High Thruput

Our substrate motion scheme allows rapid acceleration and deceleration, providing up to one full pass per second.

Efficient Precursor Utilization

Because the precursor flow is not directed and isolated, the residence time is substantially increased, providing conformality without massive overdosing.

Efficient large-area coating.

High speed ALD on large area sheets, up to multi-meter scale

Elegant, uncomplicated coating head

Clean and simple process

ALD at angstroms per second.

Our approach to large area sheet processing enables a straightforward way to provide precursor/reaction separation on large areas at high speed.

Scalable and flexible approaches.

This plasma technology readily scales to multi-meter lengths without compromising speed or uniformity.  For barrier films, we can coat an OLED-quality vapor barrier on display-sized sheets in about one minute.

View Our Technology

01.

Vortex ALD

A rotary batch technology that uses rotation of a disc or cylinder to transport substrates.

Vortex ALD
02.

TransFlex

High-speed, low-cost Roll-to-Roll ALD that weaves a flexible substrate through separate precursor regions.

TransFlex
03.

Rapid Thermal ALD

Uses a “flash” of temperature to convert the chemisorbed precursor to the final coating product.

Rapid Thermal ALD
04.

Sheet-to-Sheet

Deposit 1-5 ALD cycles with each pass of the substrate, with up to 5 cycles per second for large area sheet processing.

Sheet-to-Sheet
05.

PlasmaShield

Highly localized plasma source with a deactivation shroud for suspended operation in precursor-filled chambers.

PlasmaShield
06.

In-Line Roll to Roll

A flexible Roll-to-Roll platform for moderate speed PEALD with straightforward web handling.

In-Line Roll to Roll

Next-Gen Technologies

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